Upgrading to a bigger hard drive or migrating your Windows installation to a new disk can feel intimidating. You don’t want to lose your files, programs, or—worse—end up with a non-bootable system. Fortunately, cloning software makes this process smooth and reliable.
In this guide, we’ll walk step by step through cloning a Windows drive using FoxClone, a free and powerful tool. By the end, you’ll know how to:
- Safely clone your Windows system to a larger drive.
- Handle the unallocated space left after cloning.
- Extend your Windows partition to take full advantage of the new drive’s size.

Let’s get started!
1. What is Disk Cloning?
Before diving in, let’s clear up the basics. Disk cloning is the process of making an exact copy of one drive (source) onto another (target).
- It preserves Windows, your files, applications, and boot records.
- Unlike a backup, which just stores data, a cloned drive is immediately bootable—you can swap it into your PC and start using it right away.
Think of it as photocopying your entire hard drive, operating system included.
2. Why Choose FoxClone?
There are many cloning tools out there—Clonezilla, Macrium Reflect, Acronis—but FoxClone stands out because:
- ✅ It’s free and open-source.
- ✅ It runs outside Windows, reducing conflicts.
- ✅ It works with Windows, Linux, and other file systems.
- ✅ It’s lightweight and easy to use.
📌 Official site: FoxClone
If you prefer a minimal, reliable tool that doesn’t bloat your system, FoxClone is an excellent choice.
3. Preparing Before You Clone
Cloning can be destructive if you select the wrong drive. So let’s take some precautions:
- Backup important files: Even though cloning is safe, accidents happen.
- Check drive sizes: Your target drive should be equal or larger than your current drive.
- Example: Cloning from a 150 GB drive → 200 GB drive works perfectly.
- Disconnect extra drives (if possible): This reduces the risk of overwriting the wrong disk.
- Ensure your PC detects the new drive in Disk Management (Windows key + X → Disk Management). It doesn’t need formatting—just being visible is enough.
4. Downloading and Creating a Bootable FoxClone USB
FoxClone doesn’t run inside Windows—you need to boot into it. That means creating a bootable USB drive.
Steps:
- Go to the FoxClone download page.
- Download the FoxClone ISO file.
- Use a tool like Rufus (Windows) or Balena Etcher (cross-platform) to burn the ISO to a USB stick.
- Choose your USB drive.
- Select the FoxClone ISO.
- Click Start.
💡 You could also use a CD/DVD if you still have one, but USB is faster and more reliable.
5. Booting Into FoxClone
- Insert your bootable FoxClone USB.
- Restart your PC and press the key for the boot menu (usually F12, Esc, or Del).
- Select your USB drive.
You’ll arrive at the FoxClone main menu. Options include:
- Boot into FoxClone.
- Check your USB for defects.
- Run memory tests.
Choose FoxClone to continue.
6. Selecting the Source and Target Drives
Once the temporary FoxClone desktop loads:
- Double-click the FoxClone icon.
- Navigate to the Clone tab (don’t confuse it with Backup).
- Select your source drive (the existing Windows drive).
- Example: a 150 GB NTFS drive (may appear slightly larger, like 161 GB).
- Select your target drive (the new, empty drive).
- Example: 200 GB (may show as 215 GB).
- Choose Drive to Drive (not backup).
⚠️ Warning: The target drive will be completely overwritten. Make sure you select correctly!
7. Running the Cloning Process
Now that everything is set:
- Click Clone.
- Select all partitions (Windows needs multiple partitions to boot).
- Confirm the overwrite warning.
- Wait for the process to finish.
⏱ Typical duration: ~10–20 minutes, depending on drive speed and size.
Once done, shut down the PC and restart into Windows.
8. Handling Unallocated Space on the New Drive
Here’s where many people get stuck.
When cloning from a smaller to a larger drive, Windows will only use the size of the original drive. For example:
- Original drive: 150 GB
- New drive: 200 GB
- After cloning: Windows still shows 150 GB used, with 50 GB unallocated.
Why? Because Windows can’t automatically resize the main partition during cloning.
You’ll see this in Disk Management:
- C: Drive → 150 GB
- Unallocated → 50 GB (grayed out and not extendable directly).
9. Using Partition Tools to Expand Your C: Drive
To fix this, you need a partition editor. One good free option is AOMEI Partition Assistant (or similar tools like GParted).
Steps with AOMEI (portable version recommended):
- Download and launch the tool.
- Locate the unallocated space next to your C: drive.
- If another partition is blocking it, move partitions so the unallocated space sits right next to C:.
- Once aligned, select Extend Volume.
- Apply the changes.
Now your C: drive will expand to use the full 200 GB.
10. Alternative Cloning Tools
While FoxClone works well, it requires this manual resizing step. Other tools may handle it automatically:
| Tool | Pros | Cons |
|---|---|---|
| FoxClone | Free, simple, cross-platform | Manual partition resizing needed |
| Clonezilla | Powerful, flexible | Less beginner-friendly interface |
| Macrium Reflect Free | Automatic resizing, easy UI | Windows-only, commercial upsell |
| Terabyte Image for Linux | Auto-expansion support | Paid version needed for advanced features |
11. Common Questions & Answers
Q1: Can I clone to a smaller drive?
👉 Only if the used space on your source is smaller than the new drive. Otherwise, it won’t fit.
Q2: Do I need to format the new drive first?
👉 No. FoxClone will overwrite everything, so formatting is unnecessary.
Q3: Will my Windows activation still work?
👉 Yes. Since you’re copying the entire system, activation and licenses remain intact.
Q4: What if my PC doesn’t boot after cloning?
👉 Check BIOS boot order to ensure it’s booting from the new drive. If still stuck, run Windows repair tools.
Q5: Can I keep both drives connected?
👉 You can, but Windows will usually disable one drive to avoid boot conflicts. It’s best to remove the old drive if you’ve fully switched.
12. Final Thoughts
Cloning your Windows drive may sound technical, but with the right tools it’s surprisingly straightforward. FoxClone does an excellent job of replicating your system, ensuring your files and OS remain intact. The only extra step is managing unallocated space afterward, which is easily solved with a partition editor.
If you follow this guide carefully, you’ll be able to upgrade to a larger hard drive without reinstalling Windows or losing any data.
Disclaimer ⚠️
Cloning drives involves data overwrite. Double-check source and target selections before proceeding. Always back up critical files before attempting this process.
Tags: windows drive cloning, foxclone, partition resizing, disk management, aomei partition assistant, clonezilla, macrium reflect
Hashtags: #Windows #FoxClone #DiskCloning #TechGuide #DataMigration #BootableDrive